Projects

Projects, automation and developments.

Reporting automation, ERP improvements and web tools built to remove manual work from daily store and inventory operations.

Engineering Store Inventory Analytics screenshot

Web Tool

Engineering Store Inventory Analytics

Web-based analytics app to search, filter and analyse engineering store inventory instantly.

Benefit: Answers stock questions in seconds instead of running ERP reports.

HTML · CSS · JavaScript · Developed

Automated Monthly KPI Report screenshot

MIS & KPI

Automated Monthly KPI Report

Monthly store and inventory KPI pack — Melting, Oxygen Plant, liquid and local spares cover days — generated from a standard data model.

Benefit: Consistent monthly reporting with far less manual preparation.

MS Excel + PowerPoint · Developed

Procurement KPI & PR/PO Balance Monitoring screenshot

Procurement

Procurement KPI & PR/PO Balance Monitoring

Purchase cost vs. production, lead time, emergency purchase and top-20 item analysis, plus live PR & PO balance monitoring.

Benefit: Visibility of pending procurement commitments and purchase performance.

BI Tools · Excel · Developed

Location Search & Item Location Update screenshot

Warehouse Operations

Location Search & Item Location Update

Location search with admin bulk auto-mark update of physical storage locations against item codes.

Benefit: Faster picking and accurate physical traceability.

Web tool · ERP / BI · Developed

Item Master Quick Search screenshot

Web Tool

Item Master Quick Search

Instant search across the item master by code, description and category.

Benefit: Find any spare item without opening the ERP.

HTML · CSS · JavaScript · Developed

AKS Phone & IP Directory screenshot

Web Tool

AKS Phone & IP Directory

Searchable internal phone and IP extension directory for departments and staff.

Benefit: Anyone can find a contact in one keystroke.

HTML · CSS · JavaScript · Developed

Reporting Automation

Automatic Wrong Account Checking Report

Automated report that flags transactions booked to the wrong account.

Benefit: Faster correction of accounting errors in inventory transactions.

BI Tools · Developed

Inventory Control

Reorder Level & EOQ Analysis

Reorder point and economic order quantity analysis for spare items.

Benefit: Balanced stock holding and reduced stock-out risk.

MS Excel · Developed

Warehouse Operations

Running Pending GRN Monitoring

Tracking of goods received notes that remain pending in the system.

Benefit: Cleaner receiving pipeline and faster closure.

BI Tools · Developed

Inventory Control

Intercompany Material Auto Summary

Automatic summary of materials moved between sister concerns.

Benefit: Quick reconciliation of intercompany material movement.

MS Excel · Developed

Reporting Automation

Gaseous Sales Automatic Summary

Automated summary of gaseous item sales and transactions.

Benefit: Reduced manual compilation effort for gas reporting.

MS Excel · Developed

Warehouse Operations

Electrical Item Code Leveling

Printed code labelling system for electrical spare items.

Benefit: Reduced identification errors on the store floor.

Printed identification system · Developed

Warehouse Planning

Store Layout Development

Layout planning for store areas and capacity.

Benefit: Better space utilization and material flow.

Warehouse planning · Developed

ERP

PR Approval Oracle View

Oracle view of purchase requisition approval status, built with the IT team.

Benefit: Transparency on where an approval is waiting.

Oracle + IT collaboration · Developed

Web Tool

Project & Task Finder

Simple web-based finder for projects and tasks.

Benefit: Quick lookup without opening multiple files.

HTML + CSS · Developed

Web Tool

Plastic Cap Automatic Unit Conversion

Web tool that converts plastic cap quantities between units.

Benefit: Removes repetitive manual conversion.

HTML + CSS · Developed

Calculation Tool

RMC Mixture Calculator

Calculator for ready-mix concrete mixture requirements.

Benefit: Consistent, quick mixture calculation.

MS Excel · Developed

ERP

Rolling 2 Asset Segregation

Segregation of Rolling Mill 2 assets in records and system.

Benefit: Clear ownership and reporting per unit.

MS Excel + ERP · Developed

Reporting Automation

Inventory Physical Location in BI Report

Physical location fields surfaced inside BI inventory reports.

Benefit: Location visible directly in the analysis view.

BI reporting · Developed

Process Standardization

Detailed Store Employee SOP

Detailed standard operating procedure documents for store employees.

Benefit: Consistent execution and easier onboarding.

Process standardization · Developed

Continuous improvement

CEP ideas in the pipeline

Improvement ideas, clearly labelled as concept, proposal or development — not completed implementations.

  • Non-moving item controlled areaConcept
  • Automatic spare issue trolley / carConcept
  • Automatic Move Order creationProposal
  • Employee movement tracking conceptConcept
  • Automated dust cleaning systemConcept
  • Online challan management systemProposal
  • Store process + gate pass + challan + employee performance systemProposal
  • UPS battery reuse conceptConcept
  • Battery-powered hydraulic forkliftProposal
  • Automated scrap area road washing conceptConcept
  • Door lock / unlock monitoring panelConcept
  • Gravity-based billet movement conceptConcept
  • Online item code + picture inventory systemDevelopment
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